TAB-IN TOP & HS Counter – The Control Units for Tab Inserters

TAB-IN TOP & HS Counter – The Control Units for Tab Inserters

TAB-IN TOP & HS COUNTER are the brand new counter control units for the paper and packaging industry capable of optimising production by coordinating all the tab inserts of your production machines simplifying the following procedures.

The first B.MATIC tab inserter was developed 38 years ago to meet the demands of the printing and converting industry and since then the TAB-IN range has combined innovation, experience and durability.

The TAB-IN TOP COUNTER is the professional solution for all those applications that require full control of up to 8 TAB-IN PUSH and the possibility to receive input signals from the units in case of end-of-web and web jam alarms.
The TAB-IN HS COUNTER is the TAB-IN unit in a reduced version with a maximum of 2+2 MDX TAB-INs that can be connected.

MAIN FEATURES:

  • It is perfectly suited to the needs of paper mills and converting companies that integrate several insertion units in their slitter rewinders, often in positions that are difficult for the operator to access.
  • It consists of a robust steel housing, suitable for wall or table installation with adjustable tilt, equipped with a 7″ high definition touch screen panel, allowing easy programming, and controlled by a PLC.
  • Depending on the model, up to 8 TAB-IN units can be controlled with optional end-of-tape and tape jam sensors, and optional dual tape insertion rollers that ensure continuous notching without downtime.

Functionality of the control unit

Programmable Functions:

  1. tabulation frequency
  2. tape length
  3. cutting delay
  4. count multiplier triggered in case of multiple webs (paper mill sheeters)
  5. leading/trailing edge trigger
  6. BASIC FUNCTION: calculation of web autonomy based on work cycles, with customised tab length setting

Main applications:

  • Rotary or offset printing machines
  • Die-cutters
  • Laminators
  • Sheeter for paper mills with one or two output pallets (or 4 output pallets with split)
  • Other machines with output stacker.

Technical Specifications

Connection is via an interposed relay box with a single cable (20 Mt) to simplify wiring and keep it tidy. It receives the count pulse from the machine’s main counter or from an external sensor, of which B.MATIC offers a wide choice; perfect for high-speed applications.

  • Extremely high counting speed of up to 500 CPS, with programmable digital interference filter ensuring perfect counting synchronisation.
  • Clearly visible and easy-to-use control unit with a modern, intuitive interface and advanced features such as tape roll monitoring, pulse programming and alarm light.
  • Synchronous control of two insertion units. It consists of a robust steel housing, suitable for wall or table-top installation with adjustable tilt, equipped with a 7″ touch screen panel and controlled by a PLC.

It is capable of handling the new dual belt insertion units, which guarantee continuous insertion without downtime.

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